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Jiangsu Chuangwei CNC Machine Tool Co., Ltd. HOME / PRODUCTS / DK77 CNC EDM High Speed Wire Cutting Machine / Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine

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Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine Supplier

The Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine is an advanced electrical discharge machining (EDM) tool designed for precision and efficiency in high-speed cutting applications. This machine utilizes a thin, electrically charged wire to erode material from conductive workpieces with unparalleled accuracy. The "Non-standard F Model AZ" designation indicates a customizable setup, tailored to meet unique manufacturing requirements beyond standard specifications.

Equipped with state-of-the-art CNC (Computer Numerical Control) technology, the AZ model ensures meticulous control over cutting paths and parameters, allowing for intricate and complex shapes to be produced with minimal manual intervention. This high-speed cutting machine is particularly adept at handling hard metals and materials that are challenging to machine using traditional methods.

Key features include an advanced servo motor system for precise wire tension control, an intuitive user interface for easy programming, and a robust cooling system to maintain thermal stability during operation. The machine's high-speed capabilities significantly reduce cycle times, enhancing productivity while maintaining high levels of surface finish and dimensional accuracy.

Ideal for industries requiring fine-tolerance components, such as aerospace, automotive, and medical device manufacturing, the Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine represents a pinnacle of precision engineering, combining versatility, reliability, and superior performance.

ABOUT US
Jiangsu Chuangwei CNC Machine Tool Co., Ltd.
Jiangsu Chuangwei CNC Machine Tool Co., Ltd.

Reliable & steady China Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine Supplier and Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine maker, company was established in 2004, specializing in product development and design, product manufacturing, and quality control. We have machining centers, large precision grinding machines, large guideway grinding machines, and other precision machining equipment, with testing means and quality management systems.


The company has passed GB/T9001-2016/ISO9001:2015 quality system certification and has the right to operate in foreign trade. We have won the honors of AAA grade credit enterprise, 3A grade enterprise of contract and trustworthy enterprise, certificate of machine tool industry base, top ten honest units of Jiangsu CNC machine tool industry, top ten honest units of CNC machine tool industry operation, and so on.


The company's products mainly include DK7720-DK77160 series, linear cutting, 12, 30, 60, and 90 taper cutting, more than 20 varieties of EDM CNC wire cutting machine tools, EDM forming machine tools, EDM high-speed piercing machine, CNC milling machine.


At present, the company's CNC machine tools are widely used in the automotive industry, national defense and military industry, aerospace, rail transit, and other industry manufacturing areas. We also Custom Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine.

Certificate Of Honor
  • Quality, Service and Reputation 5A Advanced Unit
  • Honor certificate
  • One of the top ten trustworthy companies in the national CNC machine tool industry
  • Certificate of Honor for Jiangsu CNC Machine Tool Industry Top Ten Outstanding Integrity Units
NEWS
Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine Industry knowledge

Non-standard F Model AZ CNC Wire EDM High-Speed ​​Cutting Machine Effectively cut material types

The Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine is designed to handle a variety of materials effectively. Here’s a detailed look at the types of materials it can cut and its effectiveness:
Metals:Tool Steel: The machine is highly effective for cutting tool steels used in manufacturing molds and dies, such as D2, A2, and H13. These materials are known for their hardness and require precise cutting.Stainless Steel: The machine can handle various grades of stainless steel, including 304, 316, and 440C, known for their corrosion resistance and toughness.High-Speed Steel (HSS): The machine can cut high-speed steels used in cutting tools and other high-performance applications.Aluminum: It is suitable for cutting various aluminum alloys, including 6061 and 7075, which are often used in aerospace and automotive applications.Hard Materials:Titanium: The machine can cut titanium alloys, which are commonly used in aerospace and medical industries due to their strength and lightweight properties.
Nickel-Based Alloys: Materials like Inconel and Hastelloy, known for their high-temperature strength and resistance to corrosion, can also be effectively cut.Composite Materials:Carbon Fiber Reinforced Plastics (CFRP): The machine is capable of cutting composite materials that are used in high-tech industries, including aerospace and automotive.Glass Fiber Reinforced Plastics (GFRP): It can also handle GFRP, used in various industrial applications.Other Specialty Materials:Copper and Brass: The machine can cut copper and brass with precision, which are used in electrical and plumbing applications.Electrically Conductive Materials: Any material with good electrical conductivity, such as certain grades of conductive polymers, can be effectively cut.
Precision Cutting:Accuracy: The Non-standard F Model AZ offers high cutting accuracy, typically around ±0.005 mm to ±0.01 mm, ensuring that even the most intricate designs and fine details are produced to exact specifications.Speed and Efficiency:High-Speed Cutting: The machine is designed for high-speed operations, which enhances productivity and reduces cycle times, especially for materials that are challenging to cut.Minimized Thermal Impact: The wire EDM process minimizes thermal impact on the material, which is crucial for maintaining the integrity of heat-sensitive materials.Surface Finish:Quality Surface Finish: The machine achieves a high-quality surface finish, generally in the range of Ra 0.8 to Ra 2.0 micrometers, which is important for components requiring a smooth and polished surface.Material-Specific Features:Wire Diameter Range: The machine supports a range of wire diameters (typically 0.1 mm to 0.3 mm), allowing for precise cutting of various material thicknesses.Adaptive Cutting Techniques: Advanced CNC control systems enable adaptive cutting techniques to handle different material properties and thicknesses effectively.Factors Influencing Material Cutting Material Hardness: Harder materials may require slower cutting speeds and more frequent maintenance to maintain the quality of the cut.Material Thickness: The machine’s capability to handle various thicknesses affects its cutting efficiency and accuracy.Wire and Electrode Quality: The quality of the wire and electrodes used can impact the effectiveness of the cutting process.
The Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine is versatile and effective across a broad range of materials, making it suitable for diverse industrial applications requiring high precision and efficiency.

Common wear problems and solutions for Non-standard F Model AZ CNC Wire EDM High-Speed ​​​​Cutting Machine

Common wear problems in the Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine and their solutions are important for maintaining optimal performance and extending the machine's lifespan. Here’s a detailed look at these issues and their corresponding solutions:
Wire Wear and Breakage:Problem: Wire wear or breakage can occur due to high-speed cutting, incorrect tension, or abrasive materials. This can lead to poor cut quality and increased downtime.Solution:Regular Monitoring: Continuously monitor wire tension and replace the wire as needed.Proper Tensioning: Ensure correct wire tension settings as specified in the machine’s manual.Quality Wire: Use high-quality wire suitable for the materials being cut.Maintenance Schedule: Implement a regular maintenance schedule to check and replace worn wires.Electrode Wear:Problem: Electrodes, including the wire guide and other components, may wear out over time due to constant contact with the material.Solution:Inspection: Regularly inspect electrodes for signs of wear and replace them when necessary.Cleaning: Keep electrodes clean and free of debris to prevent accelerated wear.
Use Proper Materials: Select electrodes made of durable materials appropriate for the cutting application.Guide and Bearing Wear:Problem: Guides and bearings can wear out due to friction and load, affecting the precision and stability of the cutting process.Solution:Lubrication: Ensure proper and regular lubrication of guides and bearings.Alignment Checks: Perform regular alignment checks and adjustments to reduce wear.Replacement: Replace worn guides and bearings promptly to maintain cutting accuracy.Pump and Fluid System Wear:Problem: Wear in the pump and fluid system can lead to reduced cooling efficiency and higher maintenance costs.Solution:Regular Maintenance: Follow the manufacturer’s recommendations for fluid system maintenance and pump servicing.
Fluid Quality: Use the recommended cutting fluid and ensure it is free of contaminants.Fluid Replacement: Regularly replace cutting fluids to maintain optimal cooling and flushing.Control System Issues:Problem: Wear or malfunction in the control system can lead to errors in cutting paths and machine performance.Solution:Software Updates: Keep the control system software up-to-date with the latest patches and updates.Diagnostic Tools: Use diagnostic tools to detect and resolve control system issues.Training: Ensure operators are well-trained in troubleshooting and operating the control system effectively.Spindle and Drive Wear:Problem: Spindle and drive systems can experience wear from continuous use, affecting the machine’s performance and accuracy.Solution:Inspection: Regularly inspect spindles and drive components for signs of wear or damage.Lubrication: Ensure proper lubrication and alignment to minimize wear.
Professional Servicing: Schedule professional servicing for spindle and drive systems as needed.Preventative Measures and Best PracticesRegular Maintenance:Implement a routine maintenance schedule including inspection, cleaning, and part replacement based on the manufacturer’s recommendations.Operator Training:Train operators on proper machine handling, cutting techniques, and maintenance procedures to prevent excessive wear and ensure optimal machine performance.Environmental Conditions:Maintain a clean and stable operating environment to reduce the impact of contaminants and external factors on machine wear.Quality Control:Monitor cutting conditions and material types to ensure they are within the machine’s operational capabilities, preventing undue stress on components.
By addressing these common wear problems with appropriate solutions and preventative measures, the Non-standard F Model AZ CNC Wire EDM High-Speed Cutting Machine can maintain its performance, precision, and reliability over time.