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Jiangsu Chuangwei CNC Machine Tool Co., Ltd. HOME / PRODUCTS / DK77 CNC Wire EDM Machine FZ

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DK77 CNC Wire EDM Machine FZ Manufacturer

The DK77 CNC Wire EDM (Electrical Discharge Machining) Machine FZ is a high-precision tool designed for cutting intricate shapes and patterns in hard materials, such as metals and alloys, through a series of electrical discharges. This machine is ideal for applications requiring tight tolerances and fine finishes, commonly used in the manufacturing of molds, dies, and complex components for aerospace, automotive, and electronics industries.

Key features of the DK77 CNC Wire EDM Machine FZ include its advanced CNC (Computer Numerical Control) system, which provides high levels of automation, accuracy, and repeatability. The CNC system allows for complex programming and easy adjustments, enhancing productivity and reducing manual intervention. Additionally, the machine is equipped with a robust frame and high-quality guides and screws, ensuring stability and precision during the cutting process.

The DK77 model utilizes a thin, electrically charged wire as the cutting tool, which moves in a programmed path to erode the workpiece material. This non-contact method of machining minimizes mechanical stress on the material, resulting in superior surface finishes and the ability to cut intricate details and sharp corners.

Moreover, the DK77 CNC Wire EDM Machine FZ features a user-friendly interface, advanced power supply technology for efficient energy use, and a comprehensive safety system to protect operators and equipment. Its versatility and precision make it a valuable asset for any precision machining workshop.

ABOUT US
Jiangsu Chuangwei CNC Machine Tool Co., Ltd.
Jiangsu Chuangwei CNC Machine Tool Co., Ltd.

Reliable & steady China DK77 FZ CNC Wire EDM Machine Manufacturer and DK77 CNC Wire EDM Machine FZ Factory, company was established in 2004, specializing in product development and design, product manufacturing, and quality control. We have machining centers, large precision grinding machines, large guideway grinding machines, and other precision machining equipment, with testing means and quality management systems.


The company has passed GB/T9001-2016/ISO9001:2015 quality system certification and has the right to operate in foreign trade. We have won the honors of AAA grade credit enterprise, 3A grade enterprise of contract and trustworthy enterprise, certificate of machine tool industry base, top ten honest units of Jiangsu CNC machine tool industry, top ten honest units of CNC machine tool industry operation, and so on.


The company's products mainly include DK7720-DK77160 series, linear cutting, 12, 30, 60, and 90 taper cutting, more than 20 varieties of EDM CNC wire cutting machine tools, EDM forming machine tools, EDM high-speed piercing machine, CNC milling machine.


At present, the company's CNC machine tools are widely used in the automotive industry, national defense and military industry, aerospace, rail transit, and other industry manufacturing areas. We also FZ series DK77 CNC Wire EDM Machine.

Certificate Of Honor
  • Quality, Service and Reputation 5A Advanced Unit
  • Honor certificate
  • One of the top ten trustworthy companies in the national CNC machine tool industry
  • Certificate of Honor for Jiangsu CNC Machine Tool Industry Top Ten Outstanding Integrity Units
NEWS
DK77 CNC Wire EDM Machine FZ Industry knowledge

Daily, weekly and monthly maintenance requirements for DK77 CNC wire cutting machine FZ

Maintaining the DK77 CNC Wire EDM Machine FZ properly ensures its longevity, accuracy, and performance. Here's a detailed breakdown of the daily, weekly, and monthly maintenance requirements:
Daily:MaintenanceCheck Dielectric Fluid LevelsEnsure the dielectric fluid reservoir is at the correct level.Refill if necessary to maintain optimal fluid levels for cooling and flushing.
Inspect Fluid Quality:Check for contamination or degradation of the dielectric fluid.Replace or filter the fluid if it appears dirty or contains impurities.
Clean Work Area:Remove debris, dust, and metal chips from the machine and surrounding area.
Keep the workspace tidy to prevent contamination and ensure a safe working environment.
Examine the Wire Feed System:Inspect the wire feed unit for proper operation.Ensure the wire spool is correctly mounted and feeding smoothly.Check Electrical ConnectionsInspect electrical connections and cables for wear or loose connections.Secure any loose connections and replace damaged cables as needed.
Lubricate Moving Parts:Apply lubrication to moving parts as per the manufacturer's recommendations.Focus on guideways, bearings, and other critical components.
Verify Machine Calibration:Perform a quick calibration check to ensure accuracy.Adjust settings if necessary to maintain precision.
Inspect Filters and Pumps:Check filters for clogs and ensure pumps are operating correctly.
Clean or replace filters as needed.
Weekly Maintenance
Deep Clean the Machine:Perform a thorough cleaning of the machine, including hard-to-reach areas.Use appropriate cleaning solutions to remove oil, dirt, and residues.
Inspect Guideways and Bearings:Check guideways and bearings for wear and proper alignment.
Lubricate and adjust as necessary to ensure smooth operation.
Check Coolant and Filtration Systems:Inspect the coolant system for leaks and proper flow.
Ensure the filtration system is working efficiently and replace filters if needed.
Examine Drive Belts and Chains:Inspect drive belts and chains for wear and tension.
Adjust or replace as necessary to maintain proper function.
Test Safety Features:Ensure all safety interlocks, emergency stops, and protective covers are functioning correctly.Repair or replace any faulty safety features immediately.
Monthly Maintenance
Perform Detailed Calibration:Conduct a comprehensive calibration of the machine to ensure precision.Use calibration tools and follow the manufacturer's guidelines.
Inspect and Tighten Fasteners:Check all fasteners, bolts, and screws for tightness.
Tighten any loose fasteners to prevent mechanical issues.
Check Alignment of Major Components:Inspect the alignment of major components such as the wire guide, worktable, and spindle.Adjust alignment if necessary to maintain accuracy.
Review Electrical Components:Perform a detailed inspection of electrical components, including relays, switches, and circuit boards.Replace any worn or damaged electrical parts.
Analyze Machine Performance:Review machine performance logs and maintenance records.Identify any recurring issues and address them proactively.
Update Software and Firmware:Check for software and firmware updates from the manufacturer.
Install updates to ensure the machine operates with the latest features and improvements.
Inspect Hydraulic and Pneumatic Systems:Check hydraulic and pneumatic systems for leaks and proper pressure.Service or replace components as needed to maintain performance.
Regular maintenance of the DK77 CNC Wire EDM Machine FZ involves daily checks of fluid levels and cleanliness, weekly inspections of critical components, and monthly calibrations and detailed reviews. By adhering to these maintenance schedules, operators can ensure the machine's optimal performance, extend its lifespan, and reduce the likelihood of unexpected downtime.

Training and support for operators of the DK77 CNC Wire EDM FZ

Training and support for operators of the DK77 CNC Wire EDM Machine FZ typically include a range of services to ensure that users can effectively and efficiently operate the machine. These services may include:
Training Programs
On-Site Training:Manufacturers or distributors may offer on-site training where experienced technicians visit the customer's location to provide hands-on training for operators. This training usually covers machine setup, operation, maintenance, and troubleshooting.
Factory Training:Some companies offer training sessions at their manufacturing facility. This allows operators to learn directly from the machine builders and often includes more in-depth and comprehensive training modules.
Online Training:Online courses and webinars can be provided for remote learning. These may include video tutorials, live training sessions, and interactive modules covering various aspects of the machine’s operation.
Training Manuals and Guides:Comprehensive manuals and user guides are often provided, detailing the machine’s functions, setup procedures, operational steps, and maintenance practices. These can serve as valuable reference materials for operators.
Support Services
Technical Support:24/7 technical support through phone, email, or live chat to assist with any operational issues, troubleshooting, and technical queries.
Field Service Technicians:Availability of field service technicians who can visit the site for complex issues that cannot be resolved remotely. They can perform diagnostics, repairs, and upgrades as needed.
Software Updates and Support:Regular software updates to ensure the machine operates with the latest features and improvements. Support for software-related issues and training on new features.
Maintenance Contracts:Optional maintenance contracts for regular machine check-ups, preventive maintenance, and priority service calls. This ensures the machine remains in optimal working condition and reduces downtime.
Spare Parts and Consumables:Access to a readily available inventory of spare parts and consumables, along with support for ordering and replacing parts.
Online Resources:Access to online portals or knowledge bases with FAQs, troubleshooting guides, instructional videos, and community forums where operators can share experiences and solutions.
Customized Training
Tailored Training Programs:Customized training programs designed to meet specific needs of the customer’s operations. This can include specialized training on advanced features, industry-specific applications, or integrating the machine into existing production lines.
Certification Programs
Operator Certification:Certification programs for operators, verifying their competency in operating the DK77 CNC Wire EDM Machine FZ. Certified operators can ensure better machine handling and productivity.
These training and support services are designed to ensure that operators are well-equipped to handle the DK77 CNC Wire EDM Machine FZ, maximizing its efficiency and productivity while minimizing downtime and operational issues.